Full Service – Leveler for Coil Processing Line

Question of the customer?

A precision leveler is the heart of every coil processing line. Therefore, regular maintenance is important.

The rollers inside the leveler can wear off over time due to the friction caused by the metal plates passing through them. This is why it is important to regularly inspect and maintain the rollers in order to ensure that they are in good condition.

Our client was looking for an experienced full service company, that could carry out in a very short time, the complete overhaul of a leveler from a cut-to-length line.

Our approach?

In order to maintain the rollers inside the leveler, it is important to regularly inspect them for signs of wear and tear. If any damage is found, it should be repaired or replaced as soon as possible. Additionally, the rollers should be lubricated regularly in order to reduce friction.

If any damage is found on the rollers inside the plate leveler, it should be repaired or replaced as soon as possible. Depending on the type of damage, repairs may involve welding, grinding, or machining. It is important to use the correct tools and techniques when repairing the roll.

The demand for full service included :

• On-site demounting of the leveling cassettes
• Transport to our specially equipped service workshop
• Dismantling of cassettes and roller sets
• Cleaning
• Detailed inspection
• Regrinding of the leveling rolls
• Supply of new back-up rolls
• Bearing renewal
• Assembly and adjustment
• On-site installation and calibration
• Test runs

Result?

Our team of highly trained service technicians successfully completed this important job within the agreed timeframe, to the great satisfaction of our customer. This will result in a more consistent and accurate product, as well as improved efficiency and productivity.

De Pecker Gent, Your Full Service Partner for Levelers and Tension Levelers